BEP Surface Technologies accelerates nanodiamond R&D with key appointment

Chemical engineer Dinesh Durgappa to spearhead electroless nickel plating project

 Radcliffe, Greater Manchester, UK – November 2024 – BEP Surface Technologies, a leading electroplating and surface finishing specialist, is accelerating its ground-breaking R&D into nanodiamond technology with a key appointment.

The Radcliffe-based company has hired a highly skilled chemical engineer, Dinesh Durgappa, to spearhead advancements in blending microscopic diamond particles with electroless nickel plating.

Mixing nanodiamonds with metal coatings can offer game-changing improvements in components used in many existing and emerging industries because they radically enhance thermal conductivity and improve wear resistance.

This strategic hire underscores BEP’s commitment to pushing the boundaries of surface treatment solutions, following the strategic partnership with Helsinki-based nanodiamond manufacturer Carbodeon, announced in September.

Commenting on his new role, Durgappa said: “By fusing modern nanotechnology with traditional plating methods, we are pushing boundaries that could revolutionise the industry.

“Nanodiamonds bring a cutting-edge advantage to the table, and I’m excited to explore its applications in heavy machinery, mining equipment and nuclear waste management.”

Durgappa is working on creating electroless nickel plating with mid-phosphorus for industrial use. Mid-phosphorus plating contains 5% to 9% phosphorus and balances between low- and high-phosphorus coatings. It is known to be corrosion-resistant, harder, and produce smooth, shiny surfaces.

This technology marks a significant shift from traditional electrolytic processes, as it does not require electricity, offering greater versatility and efficiency. By integrating nanodiamonds into the electroless nickel plating process, Durgappa aims to improve the performance of plated materials, providing superior resistance to wear and corrosion—two critical challenges for heavy machinery and other sectors.

Durgappa is leading BEP Surface Technologies’ efforts to conduct in-depth literature reviews and experimental research. Technical consultant John Tor and an industry veteran will support this initiative and guide the incorporation of the new technology into existing processes.

Investing in top-tier talent will drive BEP’s ongoing efforts to enhance wear resistance, corrosion protection, and efficiency across industries, including heavy machinery, mining, and energy.

By integrating cutting-edge nanotechnology, BEP aims to deliver game-changing solutions that meet its clients’ evolving needs while ensuring enhanced durability and extended service life for critical components. This application could revolutionise automotive, aerospace, and electronics production processes, opening new opportunities for BEP.

Andrew McClusky, Managing Director at BEP, said: “We are exploring partnerships with chemical suppliers and external companies to facilitate the integration of this technology into the industry. Its particular focus is on overcoming current operations’ spatial and logistical challenges.

“Electroless nickel plating, particularly when nanodiamonds are integrated, promises to open new avenues for BEP’s growth across industries, including aerospace, automotive, and plastics. The innovative technology is protected by patents in both America and Europe, positioning BEP as a potential leader in the industrial plating sector.”

Before joining BEP, Durgappa gained valuable experience at Rapture Engineering, where he worked on developing copper and brass alloys. He successfully led the development of 35 new products in a year, taking them from prototyping to pilot production.

His academic credentials include a Master of Philosophy in Metallurgy and Corrosion from the University of Manchester and a bachelor’s degree in metallurgical engineering from Jain University, Bangalore.

“We are looking at this project not only as an opportunity for technical innovation but also as a way to introduce new industries to BEP, further driving revenue generation and fostering technological advancement within the company,” McClusky added.